Design and manufacturing of a body-powered hook with force regulation system and composite-based nanomaterials

© 2021 by the authors. Licensee MDPI, Basel, Switzerland.New developments in upper limb prostheses are based almost exclusively on myoelectric technology, which prioritizes the needs and infrastructure of developed countries. However, 80% of people with disabilities living in developing countries cannot afford these devices. The main needs of users in developing countries were identified through the I-Corps program, to select the ideal prosthesis type and generate a list of design requirements to improve prosthetic performance. A body-powered hook was developed through a four-stage process: conceptual design, detailed design, design for manufacturing, and manufacturing. The result was the lightweight body-powered hook with a voluntary open mechanism; it weighed 100 g and was manufactured on carbon fiber enriched with nanomaterials to provide hydrophobic and antibacterial properties. Furthermore, this prosthesis contains a novel continuous force regulation system, which allows a constant griping force from 0 to 30 N, providing the user with proprioceptive force to enable accurate and quick-responsive control. Due to its high functionality, robustness and comfort, the upper limb prosthesis developed in this study is an appropriate alternative for most users, regardless of their economic condition or the infrastructure of their country.