Upcycling agave and tortilla residues for the sustainable production of edible fungi and potential functional ingredients Academic Article in Scopus uri icon

abstract

  • Agave bagasse, a lignocellulosic byproduct of mezcal production, remains underutilized due to its structural recalcitrance and environmental burden. This study explored the use of nejayote, an alkaline effluent from tortilla production, as a pretreatment to enhance delignification and improve the bagasse's suitability for solid-state fermentation (SSF) with edible fungi. Two nejayote samples from tortilla factories in Querétaro, Mexico, were physicochemically characterized, and a 3³ factorial design was employed to optimize pretreatment conditions. The nejayote maintained a high alkaline pH (~13), reduced furfural content by up to 98 %, and increased sugar availability. Pretreated bagasse was fermented with Pleurotus ostreatus and Lentinula edodes, enhancing its nutritional profile¿soluble dietary fiber increased by 30¿50 %, and antinutritional compounds like gallic acid and lignin were reduced by 96 % and 49 %, respectively. Scanning electron microscopy showed increased porosity and lignin degradation, particularly with L. edodes. Volatile compound profiles also improved, rising from 8 to 13 compounds post-fermentation. This bioprocess valorizes two agroindustrial residues¿nejayote and agave bagasse¿into a nutrient-rich substrate for edible mushroom cultivation. The fermented biomass offers dietary fiber and bioactives, contributing to circular economy models and sustainable protein and functional ingredient development in food systems.

publication date

  • December 1, 2025